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Phone: +61 8 831 31111
Facsimile: +61 8 8303 4353
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Human Resources
Level 13, 115 Grenfell Street
The University of Adelaide
SA 5005 AUSTRALIA


Guidelines Manual Handling Policy

Manual Handling Guidelines

OH&S

Authorised by UHSC: December 2004

Supervisors are advised that any person who may require assistance in understanding any aspect of this document, particularly for language or literacy reasons, can be referred to the OH&S Unit.

1. Overview
2. Purchase/Design
3. Risk Assessment and Hazard Management
4. Weights of items to be handled
5. Frequency
6. Locations of Loads and Distances Moved
7. Work Environment
8. Individual Factors, Skills and Experience
9. Age
10.Clothing
11. Manual Handling Equipment
12. Storage
13. Consultation
14. Action Plans
15. Training
16. Documentation

 1. OVERVIEW
 Dec 04

Managers and Supervisors have a responsibility to ensure that all staff and students under their control follow correct manual handling procedures. This duty extends not only to proactive strategies to prevent manual handling injuries during normal duties, but also after an employee has returned to work following either an injury, a period of annual leave, or an extended absence.

As part of the consultative process, employers are required, in consultation with their employees, to identify, assess, and control risks arising from manual handling activities in the workplace. Managers and Supervisors are also required to ensure that all plant, equipment, containers, work practices and the working environment are designed to be safe and pose no risk to the health and safety of their employees.

Manual Handling should be performed

  • so there is no undue discomfort or pain
  • in a balanced and comfortable position
  • within the bodys range of movement and
  • without repetative bending twisting and overreaching.
 2. PURCHASE/DESIGN
 Dec 04

It is more cost effective to reduce risk factors at the stage of designing plant or purchase of equipment. It is important therefore to incorporate the general principles for reducing risks associated with manual handling into the design of workplaces, work practices, plant, equipment, containers and furniture.

 3. RISK ASSESSMENT AND HAZARD MANAGEMENT
 Dec 04

In consultation with relevant personnel all significant manual handling tasks must be identified and a risk assessment considering the exposure of workers to the task be carried out taking into account the following:

  • what are the hazards;
  • how severe are the hazards;
  • how frequently is the task performed and how many people do it;
  • the number and type of risks associated with a task;
  • and the probability of something happening must be taken into account;
  • is there a likelihood of an unwanted occurrence occurring and the possible immediate and long term effects of that exposure must be carried out.

Where high risk manual handling hazards are identified, control measures are to be put in place prior to work commencing.

The effectiveness of the control measures must be reviewed regularly and improved where considered necessary prior to a repeat of that activity.

 4. WEIGHTS OF ITEMS TO BE HANDLED
 Dec 04

Although the Code of Practice does not prescribe absolute weight limits for lifting, loading or carrying loads. The capabilities of each individual need to be considered at the time of attempting the manual handling task.

The weight of any load which is manually handled should be considered along with other key risk factors in assessing the weight of any load include:

  • frequency and duration of lift;
  • position of load relative to the body;
  • distance moved and characteristics of the load and the individual;
  • loads above 55kg must not be lifted by one person without mechanical assistance;
  • materials should be purchased in 20kg containers or less;
  • where this is not possible or appropriate, adequate equipment or personnel must be made available at the point of delivery or the material decanted before being handled;
  • where heavier objects are handled more care is needed in the assessment of risk and in the application of appropriate control measures.
 5. FREQUENCY
 Dec 04

Regulations and codes of practice do not list specific definitions of what is a prolonged period" or what is considered frequent. The risk of injury rises with the increased frequency, repetition and duration of the manual handling activity by any one employee in a work period.

 6. LOCATION OF LOADS AND DISTANCES MOVED
 Dec 04

Distances over which loads are manually handled should be as short as possible. The longer the distance the lighter the load that can be carried without increased risk.

Risk increases if:

  • the load is located above the employee's shoulder height;
  • below mid-thigh height;
  • requires extended reach; and
  • requires maneuvering to be placed accurately into the position.
 7. WORK ENVIRONMENT
 Dec 04

Work organisation factors that may influence risk by interacting with other risk factors include:

  • recovery time and staffing levels;
  • availability of equipment;
  • work schedules;
  • workplace environment (climate, lighting,area,floors and surfaces)
  • task variety;
  • rest breaks and
  • work procedures.

Housekeeping and footwear are associated factors that have particular relevance for risk of slips, trips and falls while handling loads.

8. INDIVIDUAL FACTORS, SKILLS AND EXPERIENCE
 Dec 04

Employees should have the knowledge and ability required to perform the task. A mismatch can cause an increased risk of injury.

9. AGE
 Dec 04

For young workers an increased level of care is needed in the assessment of risk and the application of appropriate control measures.

For older workers, increasing age may be associated with decreasing physical capacity. Age alone is not sufficient reason for assessing risk, as older workers may be able to compensate any physical loss by their experience and skill at the task. All relevant risk factors should be taken into account.

10. CLOTHING
 Dec 04

The type of clothing an individual wears at work may hinder safe manual handling, for example, tight clothing which restricts movements will adversely affect manual handling technique.

11. MANUAL HANDLING EQUIPMENT
 Dec 04

The use of specialist equipment to assist with manual handling tasks not only minimises the risk of injury, it allows efficient use of human resources. When determining appropriate control measures, the University will investigate the availability of equipment, tools and mechanical aids etc. Where these are impractical, or funds are not immediately available, a safe system of work must still be developed. All ergonomic hazards relating to poor design of tools or equipment or work station must be identified and have controls in place. Poorly designed tools should be eliminated where possible.

12. STORAGE
 Dec 04

All heavy or frequently used materials should be stored between knee level and shoulder level. High level storage of any material should be avoided unless it is lightweight (plastic) or there is specialist equipment available (eg picking/access platforms or paletised mechanical handling equipment) with adequate space to accommodate these.

In all new building space and refurbishment, high level storage will be limited to designated storage areas and all other shelving and storage racks will have a maximum shelf height of 1.8 metres.

Material stored above benches or high must not be heavy and/or awkward, contain toxic or dangerous substances or be stored in easily breakable containers. Where platforms . steps etc are unavailable or impractical, material must be accessed from high level storage by two people using an appropriate, well maintained ladder. Desks, chairs or other such items will not be used to access material.

All aisles and passageways must be kept clear at all times to avoid slips, trips and falls while handling loads.

13. CONSULTATION
 Dec 04

Management at all levels of the University will implement mechanisms to consult with staff and their representatives, Health and Safety Committees, Health and Safety Officers and where appropriate, registered associations for staff and students, throughout all stages of identification, assessment and control of both existing and new manual handling tasks and in the evaluation process once controls are implemented.

14. ACTION PLANS
 Dec 04

Schools/Divisions/Centres must develop a local Manual Handling guidelines and do an annual training needs analysis.

All new staff and students must also receive training in any manual handling tasks they may be required to undertake.

15. TRAINING
 Dec 04

Where a Manual Handling task is assessed as a risk, the control strategy will be implemented and training will be provided to all employees and students in accordance with the Code of Practice and will comprise three levels:

  • Identification, Risk Assessment and Control.
  • Principles of correct manual handling and lifting and the correct use or application of any mechanical aids, personal protective equipment or team lifting procedures.
  • Instruction in safe systems of work and safe work procedures this is to include instruction and information in ergonomics.
  • Adequate supervision must be provided by those responsible for overseeing the manual handling tasks to evaluate the effectiveness of control measures and the systems of work developed and to monitor safe work practices.
16. DOCUMENTATION
 Dec 04

In accordance with the manual handling regulations and recommendations of the Code of Practice, records will be kept on:

  • the manual handling injury prevention program;
  • risk identification and assessment reports;
  • risk control measures implemented (including safe work procedures);
  • design modifications to and specifications for plant, equipment containers, workplaces and work procedures
  • training and education; and
  • minutes of committee meetings.

Copies of safe work procedures will be developed in consultation with staff and their representatives and should be provided to all staff and students required to perform specific manual handling tasks.


Contact Information:
For further information contact Human Resources, Telephone: (08) 8303 5666 Fax: (08) 8303 4353.

Authorised by Council: Jun 1992
Reviewed: Jun 1994, Dec 1994, Mar 2001, Dec 2004
Review Date: December 2008
This policy has been developed in consultation with Area Health and Safety Committees, Health and Safety Representatives and Unions.